Custom OEM AAC Block Production Line

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AAC Block Production Line Suppliers

  • Slurry Preparation Section is a collection of key equipment focusing on material preparation and processing, and is widely used in industrial pulping and production processes. The equipment under this classification is mainly responsible for completing the crushing, grinding, conveying, storage and metering of materials, and providing homogeneous, efficient slurry and accurate material supply for subsequent processes. With high reliability and stability as the core, these equipment are suitable for handling a variety of types of raw materials, and show performance in high-strength operating environments. They are an important part of achieving industrial automation and process optimization.

  • Batching, Pouring, Curing Section Service is a comprehensive solution focusing on the ingredients, pouring and maintenance phases during the production process. The equipment under this category supports accurate metering, diversified mixing and efficient casting operations, and provides mold and vehicle assistance to ensure the continuity and stability of the production process. These equipment are characterized by high precision, high automation and reliability, and can meet the production needs of different scales, optimize material utilization, and improve product quality. In addition, they play a key connection role in the production line, ensuring the smooth operation of the entire process and providing solid guarantees for efficient manufacturing and quality control.

  • Tilting, Cutting Section is a core category of equipment that focuses on the flip and cutting links in industrial production. The equipment under this classification is mainly used for precise flipping, initial cutting, longitudinal cutting and transverse cutting of materials or molded parts to ensure the consistency of product size and stability of quality. These devices usually have high precision and high efficiency characteristics, adapt to a variety of process needs, and are outstanding in space utilization and operational flexibility. Through automated control and optimized design, this category of equipment can significantly improve production efficiency, reduce manual intervention, and ensure smooth connection and efficient operation of the production line.

  • Grouping Before Autoclave Section covers a range of equipment dedicated to pre-autoclave product grouping and conveying. Through efficient grouping, lifting and transportation operations, these equipment arrange materials in an orderly manner and safely transport them to the autoclave process to ensure the efficiency and consistency of the overall process. They are characterized by precise operation mode and stable performance, adapt to the needs of different production scales, while reducing manual intervention and optimizing logistics efficiency. This type of equipment not only improves the automation level of the production line, but also provides strong guarantees for the efficient connection of the autoclave process and the stability of product quality.

  • Product Autoclaving Section is a key equipment category designed for the autoclaving process, covering the operational support from product entry to completion of autoclaving processing. These equipment coordinate the loading, conveying and unloading of materials, ensuring uniform pressing and heating under the autoclaving environment, and achieving product stabilization treatment. By optimizing operating efficiency and high-strength structural design, they can adapt to the needs of large-scale production while ensuring operational accuracy and safety. This classification equipment not only improves the automation level of the autoclave process, but also plays a core role in connecting the past and the future in the production process, helping to efficiently manufacture high-quality products.

  • Packing Section is a category of equipment that focuses on product sorting, transportation and packaging preparation, covering multiple key links from unloading after autoclaving to before final packaging. These devices ensure that the product enters the packaging process in a standardized form through efficient transport, separation, combination and rotation operations. They feature flexible design and precise operation to adapt to product requirements of different specifications while optimizing process connection and space utilization. This type of equipment plays an important role in improving production line efficiency, ensuring product quality and shortening packaging cycles, providing efficient support for the overall production process.

  • Reinforcement Welding Section is a category of equipment that focuses on steel bar welding and related operations, covering multiple links of steel bar processing, conveying, assembly and protective treatment. These equipment ensures the strength and stability of the steel bar structure through high-precision welding and efficient transport, while meeting the design needs of different specifications and complexities. Its characteristics are high automation level of operation and strict control of welding quality, which is suitable for batch and standardized production environments. This type of equipment not only optimizes the steel bar processing process, but also has significant advantages in improving operational efficiency and product consistency, laying the foundation for the manufacturing of high-quality building components.

  • Pull&Insert Bar Section focuses on providing efficient and precise bar handling solutions for a wide range of industrial scenarios. The product design under this category is designed to simplify the insertion, pulling and maintenance of bars, improve operational efficiency and reduce manual intervention. These devices usually have high-strength structural designs that can withstand heavy loads and frequent operations, while focusing on safety and durability. Through automated or semi-automated features, they help users achieve smoother production processes and reduce equipment maintenance costs. Whether it is the cleaning, lifting or soaking bars, they can meet diverse industrial needs and are an indispensable part of modern production lines.

Jiangsu Runding Intelligent Equipment Technology Co., Ltd.
  • 13+

    Years Industry Experience

  • 50000+

    Factory Area

        Jiangsu Runding founded in 2011, is Custom OEM OEM AAC Block Production Line Manufacturers, is an innovative intelligent technology company focusing on AAC block and AAC panel intelligent production line equipment and AAC products intelligent factory ecological chain construction.

The company is headquartered in Nandu Intelligent Equipment Industrial Park, Liyang City, Jiangsu Province, integrating research and development, production, sales and service. The company's innovative AAC production line intelligent equipment, intelligent factory management, AAC process formula and etc., serve many customers at domestic and overseas, we are Custom OEM AAC Block Production Line Suppliers,promote the technical innovation of the AAC industry, win the industry consensus recognition and good market reputation, and export China's intelligent manufacturing to the world.

Runding company firmly established the guiding position in the AAC production line intelligent equipment industry, Runding people focus on technology, quality and innovation, to ensure advanced equipment, stability and economy, providing customers with professional and satisfactory AAC intelligent products overall solution.

We sincerely look forward to visits and exchanges from all walks of life, and jointly contribute to the development of green building materials and the promotion of global carbon neutrality.

Industry Knowledge

What are the core equipment of the AAC production line?

The core equipment of the AAC (autoclaved aerated concrete) production line mainly includes the following categories:

Raw material processing equipment:
Crusher: used to crush raw materials such as limestone, sand, etc.
Ball mill: used to grind raw materials to achieve the required fineness.

Mixing and pouring equipment:
Mixer: Mix siliceous materials (such as sand, fly ash), calcium materials (such as cement, lime) and gasifiers (such as aluminum powder) into slurry.
Pouring machine: Pour the mixed slurry into the mold to form a green body.

Pre-curing and cutting equipment:
Pre-curing room: Perform preliminary curing on the cast green body to achieve cutting strength.
Cutter: Cut the pre-cured green body into blocks or plates of the required size, usually including horizontal cutters and vertical cutters.

Autoclave curing equipment:
Autoclave: Put the cut green body into the autoclave and autoclave it with high-temperature and high-pressure steam to harden the green body and obtain the required physical properties.

Finished product processing equipment:
Packaging machine: Packs finished products after autoclaving for easy transportation and storage.
Transmission equipment: includes various conveyor belts and manipulators, which are used to transfer raw materials and products between various processes of the production line.

These core equipment together constitute the main processes of the AAC production line, ensuring that the entire production process from raw material processing to finished product packaging is carried out efficiently and orderly.

How does the ratio of different raw materials (such as fly ash, sand, cement) in AAC production affect the performance of the final product?

In the production of AAC (autoclaved aerated concrete), the ratio of different raw materials has a significant impact on the performance of the final product. The following is the specific impact of the main raw materials and their ratios on the performance of AAC products:

Fly ash:
Proportion: The usage amount of fly ash is usually between 50-70%.
Influence:
Density: Increasing the proportion of fly ash can reduce the density of the product, making it lighter.
Strength: An appropriate amount of fly ash can improve the strength of the product, but too much will lead to a decrease in strength.
Insulation properties: Fly ash helps to improve the insulation properties of the product because its particles are small enough to fill the pores in the concrete.

sand:
Proportion: The amount of sand used is usually between 20-40%.
Influence:
Density and strength: Increasing the proportion of sand can improve the density and strength of the product, because the sand particles are larger and can provide better skeleton support.
Processing performance: The particle size and content of sand have an impact on the fluidity and pouring process of the mixture. Excessive sand will increase the viscosity of the slurry and affect the molding.

cement:
Proportion: The amount of cement used is usually between 10-20%.
Influence:
Strength: Cement is the main cementing material, and its proportion directly affects the strength of the product. Increasing the cement ratio generally increases the early and final strength of the product.
Durability: The right amount of cement can improve the product’s durability and resistance to chemical corrosion.

lime:
Proportion: The amount of lime used is usually between 10-20%.
Influence:
Gas generation reaction: Lime reacts with aluminum powder to produce hydrogen, which expands the slurry and forms a porous structure. The proportion of lime directly affects the gas generation effect and pore structure.
Strength and durability: The right amount of lime can improve the strength and durability of the product, but too much lime can cause the product to become more brittle.

Aluminum powder:
Ratio: The amount of aluminum powder used is usually between 0.05-0.1%.
Influence:
Porosity: Aluminum powder is a gas-generating agent, and its proportion determines the expansion degree and porosity of the slurry. An appropriate amount of aluminum powder can form uniform pores and improve thermal insulation performance, but too much aluminum powder will cause excessive pores and reduce strength.

water:
Ratio: The amount of water used is adjusted according to the ratio of other raw materials and process requirements.
Influence:
Working performance: The proportion of water affects the fluidity and operability of the slurry. Too much water will reduce the strength, while too little water will affect shaping and cutting.

The reasonable ratio of raw materials is the key to ensuring the excellent performance of AAC products. The right balance of raw materials needs to be maintained to achieve optimal density, strength, insulation and durability. During the production process, the formula needs to be adjusted and optimized according to specific process and usage requirements.